Efficiency is key! billions of pounds worth of oil and chemicals flow though tubes in the energy business every second of every day. Over time, a build up of of deposits from the oil can lead to inefficient equipment. This means money.
If a tube is not cleaned can become blocked – in this case it could mean that the tubes can only be cleaning during a shut down and this can literally cost millions to resolve.
Why would you do any Tube Cleaning?
Why is tube cleaning important in the energy business? Simple – it can cost the refinery a lot of money if a good cleaning program is not adopted early on within the refinery.
Tube cleaning is very important in many of the things so that it is possible for maintaining the performance of the system to which that is attached. There are so many methods which are employed for cleaning the tubes so that they can be maintained in really good form. There are so many methods available which you need to know so that you can actually do what you want. Understand the methods available and try to adopt the one that is most suitable for the tubes that are used with the system. It is always good to understand about them well.
Rod & Brush – Method
This is the least pleasant and oldest method that is available for tube cleaning. It is really a good method that can be used for cleaning the tubes in the way so that it stays in good form. This method makes use of a rod that is usually made out of metal in some sort that has got some wire or nylon brush attached to it which is larger than tube that comes under the diameter which is attached to the end. The tubes get flushed using water using hose and brush is pushed to tubes manually. Tubes are usually flushed using water again. This is the method that is of very lower cost and has got very simple form of operation to be used with it. The major drawback with this form of the cleaning method is something that needs too much of labor and time. The brush bristles are the ones which usually get folded over and can swab tube much more than the brush. There are chances for this to be something that need adequate amount of the space for the utilization of the rod that is something longer than chiller tubes.
This is the tube cleaning method that is very least used compared to the other forms of cleaning. This method makes use of acid solution that are circulated through tube bundles. It can really break down or can even do soften scale that can deposit in tubes. It is possible for cleaning chiller tubes under right conditions to the bare metal. Mineral scale also can get softened for allowing brush cleaning as the form of secondary operation. The expense that you may need to get incurred for the chemicals is something that makes this type of the cleaning very hard.
Tube Cleaning Guns
A cleaning projectile is used which makes use of compressed air and with higher pressure or water. Projectiles can be something from brushes, plastic, rubber bullets and also metal. This is something that can help the cleaning to be done in much faster pace. There is no need for you to have any training for getting this work done. It is possible for cleaning the tubes thoroughly with this method if the conditions are right ad good. This is the kind of the method that has got only limited amount of the capabilities.